Replacement of Woodbridge Senior Living Metal Balcony Systems
Owner: Woodbridge of New Hope
General Contractor: Red Wing Construction & Building Consulting Group, Inc.
Balcony System Fabrication: StellarCraft
Gate Fabricator: Metal Wood Custom Fabrication
Product: Stellar Balcony System
The Challenge: Replacing Failing Balcony System
Woodbridge Cooperative is a 55+ senior living community owned and managed by its residents. As the building’s original balcony system made from plastic pickets started to fail, the community knew it was time for an upgrade. The replacement system needed to provide reliable fall protection, withstand Minnesota’s demanding weather conditions, and integrate with the existing building structure without extensive modifications. Installation efficiency was also a priority, as work would take place throughout an occupied residential community.
Approximately two years after the initial balcony installation, residents in several ground-level units requested improved access to their private outdoor spaces. These new gates presented an additional challenge of needing to seamlessly match the existing metal balcony systems and original mounting locations.
The Solution: Custom Fabricated Metal Balcony Systems and Gates
StellarCraft designed, fabricated, and installed 78 custom metal balcony systems for each apartment unit. The balcony measured approximately 10’ 8” in length with 2’ returns on each side that attached directly to the building structure.
The new balconies were designed to meet ADA and IBC requirements for Minnesota’s demanding weather conditions, including high winds, snow loads, and the additional weight of items such as hanging plants.
To ensure a precise fit and long-term performance, every component was fabricated in-house using advanced manufacturing equipment. Aluminum posts, rails, brackets, and mounting components were laser cut, machined, formed, welded, and assembled by our skilled fabrication team before being installed on-site. The balcony systems were engineered to attach directly to the existing structural studs while maintaining the proper code-required spacing between the deck surface and railing. After fabrication, the railings were powder coating with an AAMA compliant white finish.
Two years after the original installation, the community returned to StellarCraft to add secure ground-level access gates. Working alongside Metal Wood Custom Fabrication, new gates were designed to blend seamlessly with the existing balcony railings, making the additions look as though they had always been part of the original project. Each gate was equipped with adjustable self-closing hinges and lockable latches for added security. Rather than setting the hinge orientation during fabrication, the installation team fitted each gate on-site, so the swing direction could be customized to each homeowner’s preference.
The Result: A Safer Community with Metal Balcony Systems
The Woodbridge Senior Living Cooperative now has a balcony system that provides residents with greater confidence and peace of mind as they enjoy their outdoor living spaces. StellarCraft’s Stellar Balcony Systems were adapted in this design to include aluminum pickets as the infill material. Explore our traditional perforated balcony system design on our Stellar Product Page.